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Test your basic knowledge |
Gas Metal Arc Welding
Start Test
Study First
Subject
:
engineering
Instructions:
Answer 50 questions in 15 minutes.
If you are not ready to take this test, you can
study here
.
Match each statement with the correct term.
Don't refresh. All questions and answers are randomly picked and ordered every time you load a test.
This is a study tool. The 3 wrong answers for each question are randomly chosen from answers to other questions. So, you might find at times the answers obvious, but you will see it re-enforces your understanding as you take the test each time.
1. Draw a typical volt amp curve for a machine that is designed for GMAW
Heat input is less than spray transfer - resulting in less distortion - Used in all positions due to controlling the weld metal freeze
Wire feed speed
If you dont know this check your phone
Constant- speed wire feeders and Voltage- sennsing wire feeders
2. Why must CO2 cylinders be used in the vertical position?
To prevent drawing of liquid CO2 (Carbon Dioxide)
Reducing the gas source pressure to a constant working pressure
National Electrical Manufactures Association
If you dont know this check your phone
3. Is the arc voltage for spray transfer higher or lower than that used for short circuit transfer?
Pressure vessels and the piping industry
Higher 26 to 35 arc volts
The Arc voltage
These terms are quite restrictive and often technically incorrect
4. What happens when the electrode extension is increased?
When the filler wire is in direct contract with the base metal
Motor driven generators - Transformer rectifiers - and Inverter designs
Controls the rate of flow of a shielding gas to the gun nozzle
The resistace to electrical current flow increases with it. Causing the electrode to heat
5. What are the 2 types of wire feeders available?
Constant- speed wire feeders and Voltage- sennsing wire feeders
Duty cycle
Wire feed speed - Voltage control
Reducing the gas source pressure to a constant working pressure
6. List the factors that determine the mode of metal transfer
Welding Current - Filler wire diameter - arc length - type of shielding - position of the weld
Puddle fluidity
1/4 inch to 1/2 inch
If you dont know this check your phone
7. What is the reason glass 'tube' type flowmeters must have the tube mounted truly vertical?
These terms are quite restrictive and often technically incorrect
Heat input is less than spray transfer - resulting in less distortion - Used in all positions due to controlling the weld metal freeze
Pressure vessels and the piping industry
...
8. Why is a fiber washer required and what cylinder gas requires it?
Power source - wire feeder - welding gun - Spooled filler wire - Shielding gas - and a ground
Welding Current - Filler wire diameter - arc length - type of shielding - position of the weld
To prevent leakage - Carbon Dioxide (CO2)
Short- circuiting transfer - Globular transfer - Spray transfer
9. What does the wire feeder control?
Duty cycle
Wire feed speed - Voltage control
Speed of the feed motor and - starting / stopping electrode feed
Insufficient current to melt the wire off cleanly
10. What is the required arc voltage used for short circuit transfer?
12 to 22 arc volts
Wire feed speed
Increasing inductance increases puddle fluidity - improves penatration - makes the bead flatter and smoother - and reduces spatter. To much inductance though will create erratic starts
Guns
11. What type of power source is used with a constant speed wire feeder?
To prevent drawing of liquid CO2 (Carbon Dioxide)
AWS and CSA
Constant voltage (CV)
Guns
12. What current and polarity is generally used with GMAW?
Constant voltage (CV)
AWS and CSA
The resistace to electrical current flow increases with it. Causing the electrode to heat
DCEP (Direct Current Electrode Positive) Reverse Polarity
13. When is the metal transferred with short circuit transfer?
3
Heat input is less than spray transfer - resulting in less distortion - Used in all positions due to controlling the weld metal freeze
When the filler wire is in direct contract with the base metal
To prevent drawing of liquid CO2 (Carbon Dioxide)
14. Why is a line heater required when using GMAW?
To limit the short circuiting current so that spatter is reduced
Dry ice can form within the flow control openings and cause blockage of shielding gas
Cause flaking - which can clog the liner and contact tube
If you dont know this check your phone
15. What is a solenoid valve and what actuates it?
Constant voltage (CV)
Minimum distortion due to low heat input
Electricaly operated valves that control the flow of shielding gas to the weld zone. The control switch located on the gun
If you dont know this check your phone
16. What is an advantage of pulsed arc transfer with GMAW?
Speed of the feed motor and - starting / stopping electrode feed
Heat input is less than spray transfer - resulting in less distortion - Used in all positions due to controlling the weld metal freeze
Short- circuiting transfer - Globular transfer - Spray transfer
Penetration and burn - off rate of the electrode
17. A pull type drive system is usually used on what type of material?
AWS and CSA
Pressure - The rate of flow of a shielding gas
Molten metal is separated from the end of the filler wire by a squeezing force created by a magnetic field
Aluminum wire
18. In the GMAW process what does voltage control?
These terms are quite restrictive and often technically incorrect
Puddle fluidity
By there current carrying capacity
To limit the short circuiting current so that spatter is reduced
19. What wire are knurled drive rolls most commonly used on?
Flux cored wires
5.8 to 12.5 L/min
Pressure vessels and the piping industry
The negative side of a welding unit
20. In the GMAW process what does amperage control?
AWS and CSA
Penetration and burn - off rate of the electrode
The resistace to electrical current flow increases with it. Causing the electrode to heat
When the filler wire is in direct contract with the base metal
21. What is the purpose of a regulator and what does it indicate on its gauges?
Pressure vessels and the piping industry
Pressure - The rate of flow of a shielding gas
Constant current (CC)
Reducing the gas source pressure to a constant working pressure
22. What controls amperage when using GMAW?
12 to 22 arc volts
Wire feed speed
These terms are quite restrictive and often technically incorrect
Welding Current - Filler wire diameter - arc length - type of shielding - position of the weld
23. What output on the welding machine is used to rate the duty cycle?
The Arc voltage
Minutes of elapsed time continually run (out of 10 minutes)
Gas metal arc welding
Push type: Wire is fed by a set of drive rolls located in the wire feed unit - Pull type: Drive rolls mounted in the gun itself - Push- pull type: Combination of the two
24. Draw a typical volt/amp curve that would be found with a power source designed for SMAW or GTAW
Motor driven generators - Transformer rectifiers - and Inverter designs
Guns
If you dont know this check your phone
Flux cored wires
25. What controls the wire speed on a voltage sensing wire feeder?
To limit the short circuiting current so that spatter is reduced
The negative side of a welding unit
Pressure vessels and the piping industry
The Arc voltage
26. What is another term for electrode holders for GMAW?
Welding Current - Filler wire diameter - arc length - type of shielding - position of the weld
These terms are quite restrictive and often technically incorrect
Wire feed speed - Voltage control
Guns
27. What is a typical flow rate of CO2 for short circuit transfer?
Puddle fluidity
These terms are quite restrictive and often technically incorrect
5.8 to 12.5 L/min
If you dont know this check your phone
28. List several industries that would use GMAW
DCEP (Direct Current Electrode Positive) Reverse Polarity
Short- circuiting transfer - Globular transfer - Spray transfer
Pressure vessels and the piping industry
Flux cored wires
29. What does voltage do in an electrical circuit?
The resistace to electrical current flow increases with it. Causing the electrode to heat
Voltage is the force that overcomes resistance to allow amperage flow
Electricaly operated valves that control the flow of shielding gas to the weld zone. The control switch located on the gun
V groove or U groove
30. What is the recommended electrode stick- out for .035 solid wire?
Welding process that joins metals by heating them with an electric arc
1/4 inch to 1/2 inch
Short- circuiting transfer - Globular transfer - Spray transfer
Gives arc voltage values to the control system of the feeder
31. What does inductance control?
National Electrical Manufactures Association
Push type: Wire is fed by a set of drive rolls located in the wire feed unit - Pull type: Drive rolls mounted in the gun itself - Push- pull type: Combination of the two
20 to 200 times per second
The time rate of response for the current rise and fall
32. What does the abbreviation NEMA stand for?
If you dont know this check your phone
The resistace to electrical current flow increases with it. Causing the electrode to heat
Short- circuiting transfer - Globular transfer - Spray transfer
National Electrical Manufactures Association
33. Why is globular transfer generally avoided with GMAW?
Spatter problems and poor weld appearance
Wire feeds smoothly (yet will slip should a problem occur in the gun)
V groove or U groove
Constant- speed wire feeders and Voltage- sennsing wire feeders
34. What is the maximum distance that hard wire can be successfully pushed?
Welding process that joins metals by heating them with an electric arc
15 feet (4.5 meters)
To prevent drawing of liquid CO2 (Carbon Dioxide)
Pressure vessels and the piping industry
35. List the basic equipment requirements for the GMAW process
To prevent leakage - Carbon Dioxide (CO2)
Power source - wire feeder - welding gun - Spooled filler wire - Shielding gas - and a ground
AWS and CSA
Aluminum wire
36. What is the key advantage of short circuiting transfer?
Motor driven generators - Transformer rectifiers - and Inverter designs
Minimum distortion due to low heat input
Guns
Pressure vessels and the piping industry
37. What is the main purpose of 'slope'?
To limit the short circuiting current so that spatter is reduced
Motor driven generators - Transformer rectifiers - and Inverter designs
DCEP (Direct Current Electrode Positive) Reverse Polarity
85%
38. What 2 controls are found on a GMAW set- up?
Pressure - The rate of flow of a shielding gas
The resistace to electrical current flow increases with it. Causing the electrode to heat
Wire feed speed - Voltage control
SMAW - GTAW
39. What does the term GMAW identify?
Power source - wire feeder - welding gun - Spooled filler wire - Shielding gas - and a ground
12 to 22 arc volts
Gas metal arc welding
The negative side of a welding unit
40. What is the effect of too much slope?
Guns
Insufficient current to melt the wire off cleanly
By there current carrying capacity
3
41. What effect does increasing and decreasing the inductance have on the weld?
Increasing inductance increases puddle fluidity - improves penatration - makes the bead flatter and smoother - and reduces spatter. To much inductance though will create erratic starts
Molten metal is separated from the end of the filler wire by a squeezing force created by a magnetic field
Dry ice can form within the flow control openings and cause blockage of shielding gas
Aluminum wire
42. What processes are constant current (CC) power sources designed to be used with?
SMAW - GTAW
Welding Current - Filler wire diameter - arc length - type of shielding - position of the weld
If you dont know this check your phone
By there current carrying capacity
43. What 2 organizations designate specifications for GMAW wires?
Cause flaking - which can clog the liner and contact tube
AWS and CSA
Constant- speed wire feeders and Voltage- sennsing wire feeders
Compressed gas cylinder - Liquid filled cylinder - or a Liquid bulk system
44. How are GMAW guns rated?
Increasing inductance increases puddle fluidity - improves penatration - makes the bead flatter and smoother - and reduces spatter. To much inductance though will create erratic starts
Molten metal is separated from the end of the filler wire by a squeezing force created by a magnetic field
Flux cored wires
By there current carrying capacity
45. Why is the term GMAW preferred over MIG or MAG?
Flux cored wires
Duty cycle
The time rate of response for the current rise and fall
These terms are quite restrictive and often technically incorrect
46. What term is used to describe when the workpiece is hooked to the negative pole on the power source?
National Electrical Manufactures Association
20 to 200 times per second
(DCEP) Direct Current Electrode Positive or Reverse polarity
Power source - wire feeder - welding gun - Spooled filler wire - Shielding gas - and a ground
47. When using flat drive rolls with too much pressure on copper coated solid wires what problem could take place?
Cause flaking - which can clog the liner and contact tube
Minutes of elapsed time continually run (out of 10 minutes)
Pressure vessels and the piping industry
When the filler wire is in direct contract with the base metal
48. What type of power source is commonly used with a voltage sensing wire feeder?
Compressed gas cylinder - Liquid filled cylinder - or a Liquid bulk system
Constant current (CC)
Short- circuiting transfer - Globular transfer - Spray transfer
Speed of the feed motor and - starting / stopping electrode feed
49. What power sources are used with the GMAW Process?
Speed of the feed motor and - starting / stopping electrode feed
Generally not as accurate
Motor driven generators - Transformer rectifiers - and Inverter designs
The time rate of response for the current rise and fall
50. What does a flowmeter do and what does it measure?
The resistace to electrical current flow increases with it. Causing the electrode to heat
Controls the rate of flow of a shielding gas to the gun nozzle
Pressure - The rate of flow of a shielding gas
If you dont know this check your phone